Manufacturing Line Design Services
Lean manufacturing implementation using Demand Flow Technology methodology within regulated industries (medical devices and life science devices)
Design Pull Systems
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Single-piece flow and other flows
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Demand at capacity line design
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Mixed model line design
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Cell and workstation design
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Takt time level loading
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Identification of value-added and non-value-added work
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Machine batch process buffering
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Workforce optimization through flex training and scheduling
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Value-stream mapping
Minimize Inventory
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Minimize WIP and FG
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Two Kanban and Vendor Managed Inventory implementation
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FG inventory pull for orders (minimize kit and work orders)
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Coordinate production, procurement, and sales
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Material handling design from stores to FG
Create Standard Work and Training Programs
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Work instruction creation
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SME engagement to capture tribal knowledge
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Lean process improvement during the creation
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In-line quality inspections
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Testing, inspection, recording
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Quality processes that align with
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ISO 9001
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ISO 13485
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CFR21 part 820
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Field Service Support Design Services
Customer centric design of a 3-tier global field service organization
Organization
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Workforce hiring for field service in all three tiers (English speaking as ESL)
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Policy, SOP, and WIN creation to support customer service level agreements
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Managing service distributors and contractors
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Creation of service records and the quality connections within manufacturing and design
Serviceability Assessment
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Specialize in complex electro-mechanical device that are serviced in the field
or returned to a service center -
Improve uptime and decrease cost of service
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Spare part kit creation
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Spare part instruction creation
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Spare part inventory management design
Knowledge Management
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Service procedure creation
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Install, preventive maintenance, repair, adjust, calibrate, troubleshoot
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Service manual creation
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Using technicians, field service, or technical writers
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Handling complex technical content that must meet requirements
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Content creation, distribution, and version control
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Field service training creation
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Hands-on workshop format
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Train-the-trainer programs
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Facilitation assessment
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Content management system selection and implementation
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Small to large team
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Global team
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